Microcomputer-Controlled Precision Spring Closing Spring Static Pressure Strength Tester

Equipment introduction:

Advantages of main engine: 80 bold lead screw is adopted to ensure mechanical stiffness and deformation error. Customized sensor and pressure plate to accurately detect the deformation force of disc spring.

Microcomputer controlled tension compression spring testing machine is a special testing equipment designed and manufactured in accordance with the spring test specifications specified in national standards. It can test the performance of the spring and meet the isostatic pressure strength test of disc spring, oval spring and closing spring (tile spring). It has advantages in terms of small deformation, high precision, non parallelism of both sides of the spring, different directions of the spring during detection, different results and poor repeatability. The verification regulation meets the standard of spring tension and compression testing machine (JB / t7796-2005). Controlled by microcomputer, the whole cycle test environment of the spring can be completed automatically, or the user can measure a parameter of the spring according to the actual needs, adjust the test program, the operation is very convenient, and the test report can be printed. The test force of the spring can be tested under a certain amount of deformation (or height), or the height or deformation of the spring can be measured under a certain test force.

The machine is composed of host, control system, software system, safety assurance device, (auxiliary device).

1. through the mechanical finite element analysis, the gantry structure is adopted and the loading is controlled by computer, and the stiffness and strength of the frame are fully guaranteed; Strong overload resistance; Important parts are clamped and processed by the machining center at one time to ensure the permanent use accuracy of the equipment; The transmission system is composed of synchronous toothed belt, precision ball screw pair and guide part, with stable transmission; The drive system is driven by CNC governor and its motor, with wide speed range and high reliability. Special design load sensor is adopted to prevent the influence of spring eccentric load on the test results.

2. control system: with PC computer as the main body, based on PCI bus technology, equipped with full digital test system, measurement and control card, special measurement and control software system, full digital control, integrating PID regulation, measurement amplification, screen display, data acquisition and data processing technology, with high integration, it is the most advanced unit of domestic static control technology.

3. the A / D acquisition of the controller is pure hardware acquisition, which can conduct high-speed acquisition and correlation recording of the whole process data in the process of spring force (the original sampling frequency is 250000 times / s); The hardware comparator based on complex programmable logic controller (CPLD) can reliably protect the overload of the sensor;

4. based on the relational database of Microsoft ADO, the whole process test data of various springs with different test dates, different batches and different test parameters are stored in large quantities. The spring data can be called according to different query categories such as batch number, serial number and part number.

5. one click automatic test, different test schemes can be established according to the needs. Multiple batch numbers can be established under one scheme for batch test. During the test process, the program can collect data in real time, draw curves in real time and calibrate automatically. Use access large database for data storage to facilitate user resource sharing and re analysis. After the test, the data will be processed and saved automatically. You can view the test results and print the test report at any time. The format of the test report can be changed according to different requirements of users.

After one test, the corresponding force and deformation value during deformation can be given, and the report form can be printed, and the curve with abscissa as displacement and ordinate as force value can be printed. Multi point acquisition is formed for each deformation of 0.005mm.

20 detection points can be set. The pre compression height of the spring can be pre compressed, and the pre compression times can be set at will.

6. safety protection device: overload protection of 10% over rated load, limit position protection of beam, overcurrent, overvoltage, overspeed protection, and fully enclosed protection of test space. It has strong protection against misoperation.

7. it has a manual lifting knob. If the knob is rotated at different speeds, the middle beam will rise and fall at different speeds. When it is slow, the load sensor can be calibrated, and when it is fast, it can be close to full speed. It is very suitable for operation under special circumstances.

8. with the function of high-speed disc alignment, the upper pressure plate will automatically merge at the speed of 300mm / min, and then automatically set the displacement to zero, and determine the lower pressure plate as the displacement zero. Then automatically return to stop at 50mm from the lower pressure plate. The accuracy of the testing machine meets higher requirements and reduces the randomness of manual disc merging.

9. the test data of different test modes can be classified and printed. That is, users can provide different forms of reports for design.
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